Hi Spooner,
I agree with Lee, this sounds like a microSD card issue. Unfortunately, the only thing you can do with a Micro SD fault (apart from removing the card and checking it is re-seated properly) is to reformat the card and reload a fresh copy of PilotAware. This can be a bit daunting if you aren't reasonably technically minded and haven't done it before. Have a look at the Operating Manual on
www.pilotaware.com and you will see what I mean.
Basically, the card has to be re-formatted in a PC or Laptop using 'SD Formatter'. You have to do a 'Full Overwrite' Format, with Size Adjustment 'On' to completely clear the card and set it up properly. While the format is running, you can download a fresh copy of the 'Full Installation Image' software from
www.pilotaware.lode.co.uk . You then need to open the downloaded folder and carefully copy the content directly onto the 'root' (top level) of the re-formatted card.
This is all actually easier than it sounds, so don't be afraid to give it a try. If you don't want to go down that route, or if it doesn't solve the problem, Lee will probably arrange to have a replacement card sent out to you.
Regards
Peter