Thank you Colin, Yes I have tried all that. Same problem. It just seems to be window 10 that will not format the sd cards properly. I have tried the cards i'm ready using in the PI and also new Kingston results are always the same. I will have to get my laptop Graphics fixed.
There is another user of windows 10 having the same problem. I have looked at the supported operating systems for SD Formatter and there is no mention of windows 10. It must not be supported yet but some users it seemed to work ok for them. But the question to them is can you install PilotAware from a SD card formatted using SD Fromatter with windows 10 ?